CNC Machining Services | SmarterMake - Custom Precision Parts Manufacturing | 3D Printing, Injection Molding, Sheet Metal Stamping, Prototype Finishing

Explore SmarterMake’s EDM services online. We offer precision Wire, Sinker, and Hole Drilling EDM for intricate details and tight tolerances. Our advanced technology ensures high-quality results and fast service for complex machining needs.

General Tolerances - Wire EDM

Tolerance Level : ISO grade 6 to 12

Part Size : Min: 1.0×1.0x5mm Max: 500x300x200mm

Top Use Cases : Through Hole Inclined Hole

Materials : All metals

Minimum Fillet Radius : 0.1mm standard 0.03mm premium precision

Lead Time : As fast as 3 days

General Tolerances - Sinker EDM

Tolerance Level : ISO grade 8 to 12

Part Size : Min: 3.0×3.0x0.3mm Max: 700x500x500mm

Top Use Cases : Internal gears and features, which are not through hole,internal features requiring minimal fillets.

Materials : All metals

Minimum Fillet Radius : 0.05mm standard 0.03mm premium precision

Lead Time : As fast as 3 days

General Tolerances - Hole Drilling EDM

Part Size : Minimum hole diameter 0.3mm

Top Use Cases : External gears,shafts with gears, helical gears

Materials : All metals

Lead Time : As fast as 3 days

Advantages of Electrical Discharge Machining

High Precision : EDM achieves exceptional accuracy, making it ideal for intricate parts.

Hard Material Capability : Effectively machines hard materials that are difficult to cut with conventional methods.

No Tool Wear : Eliminates tool wear as the process doesn't rely on physical contact tools.

Complex Geometry : Capable of creating complex shapes and accessing hard-to-reach areas.

Non-Contact Machining : Reduces stress and deformation as there is no direct contact between the tool and workpiece.

Repeatability : Ensures consistent results, suitable for high-volume, precision manufacturing.

How does Electrical Discharge Machining Work？

SmarterMake’s Electrical Discharge Machining (EDM) processes utilize electrical sparks to precisely shape conductive materials. This non-contact method erodes material with high accuracy, allowing for the creation of intricate details, complex geometries, and fine features. EDM is ideal for hard materials and delicate parts, ensuring exceptional precision and surface quality in every project.

Take advantage of our on-demand CNC milling services for accurate results. Receive premium screw, aluminum, and stainless steel milling, along with fast prototyping—delivered in just a few days or less.

General Tolerances - 3-Axis

Maximum Part Size : 4000x1500x600 mm

Minimum Part Size : 1x1x5 mm

General Tolerances : ±0.01 mm

Lead Time : Delivery of simple parts can be as fast as 1 day.

General Tolerances - 4-Axis

Maximum Part Size : 1000x500x500 mm

Minimum Part Size : 1x1x5 mm

General Tolerances : ±0.01 mm

Lead Time : 5 bussiness days for most projects.

General Tolerances - 5-Axis

Maximum Part Size : 500x500x500mm

Minimum Part Size : 1x1x5 mm

General Tolerances : ±0.01 mm

Lead Time : 5 bussiness days for most projects.

Advantages of CNC Milling at SmarterMake

Precision and Accuracy : CNC milling provides highly precise and accurate parts with tolerances as tight as ±0.001 inches, ensuring consistency and quality.

Complex Geometries : CNC milling can produce complex shapes and intricate designs that would be difficult or impossible with manual machining.

Efficiency and Speed : Automated CNC milling significantly reduces production times, allowing for faster turnaround on projects and higher productivity.

Material Versatility : CNC milling can work with a wide range of materials, including metals, plastics, and composites, providing flexibility for various applications.

Cost-Effective for Small to Large Runs : Suitable for both prototyping and full-scale production, CNC milling can be cost-effective, reducing labor costs and material waste.

Consistency and Repeatability : Once programmed, CNC milling machines can produce large quantities of identical parts, ensuring consistency across all manufactured components.

How does CNC Milling Work？

CNC milling uses computer-controlled machines to follow G-code instructions derived from CAD models, guiding cutting tools at high speeds to shape materials. Widely applied in automotive, aerospace, medical, and electronics industries, it ensures precision, repeatability, efficiency, and material versatility.

CNC Turning with SmarterMake

SmarterMake delivers swift, dependable CNC turning for metal and plastic parts, personalized for your project. Utilizing cutting-edge tech and skilled staff, we guarantee top-tier quality in every prototype and production part.

Our lathes offer economical solutions for cylindrical parts, no matter the complexity. Live tooling allows for intricate, precise features, meeting stringent specs with ease.

Automated CNC machinery simplifies production, enhancing speed and cost-efficiency without sacrificing quality. We’re equipped for both small batches and large-scale orders, maintaining consistent part dimensions and quality across the board.

CNC Turning Tolerance

Distance Dimensions : For features of size (Length, width, height, diameter) and location (position, concentricity, symmetry) +/- 0.0005”.

Orientation and Form Dimensions : 0-12″ +/- 0.005″, Angularity 1/2 degree. For 24″ and beyond please consult SmarterMake’s Manufacturing Standards.

Edge Condition : Sharp edges will be broken and deburred by default. Critical edges that must be left sharp should be noted and specified on a print.

Lead Time : 5 bussiness days for most projects.

Advantages of CNC Turning at SmarterMake

High Precision and Accuracy : SmarterMake's CNC turning machines offer exceptional precision, with the ability to hold tight tolerances and produce parts with mirror-like finishes.

Complex Geometries : They can create complex shapes and profiles that would be difficult or impossible to achieve with conventional manual lathes.

Efficiency and Speed : Automated processes significantly reduce production time, allowing for rapid creation of parts and quick response to demand.

Repeatability : CNC turning ensures consistent quality across multiple parts, making it ideal for mass production where uniformity is crucial.

Material Versatility : Capable of working with a wide range of materials, including metals, plastics, and alloys, CNC turning accommodates various industrial needs.

Reduced Labor and Tooling Costs : With minimal setup and the ability to use the same machine for different tasks, CNC turning reduces the need for multiple tools and labor-intensive operations.

How does CNC Truning Work？

CNC turning operates by rotating a workpiece against a stationary cutting tool, guided by computer-controlled axes. The tool moves along the workpiece’s axis, removing material to achieve the desired cylindrical shape and dimensions with high precision and repeatability. The features make it ideal for producing components with tight tolerances and complex geometries.

5-Axis Machining with SmarterMake

SmarterMake delivers rapid and accurate 5-axis machining for both metal and plastic parts, customized to your project’s requirements. Our cutting-edge 5-axis equipment and expert team ensure top-quality results for every prototype and production run.

Leveraging our advanced 5-axis CNC technology, we adeptly manage complex shapes and fine details, producing precise outcomes for both cylindrical and intricate components.

Our automated 5-axis machining enhances efficiency and reduces costs, all while maintaining high quality. Whether for small batches or large-scale orders, we ensure consistent accuracy and superior surface finishes.

Design Guidelines

Minimum Feature Size : Features should be no smaller than 0.5 mm in width or depth to maintain structural integrity. Minimum available tool diameter SR0.6.

Linear Dimension : Achieve precision within +/-0.01 mm for linear dimensions to ensure consistent accuracy.

Hole Diameters (Not Reamed) : Machinable hole diameters range from 1 mm to 300 mm without reaming for precise sizing.

Shaft Diameters : Shaft diameters should be between 2 mm and 300 mm, considering tool access and torque needs.

Threads and Tapped Holes : Threads from M1 to M24 can be machined; provide adequate relief at the bottom of tapped holes.

Text : Minimum text height of 1.5 mm and depth of 0.1 mm for clear legibility after machining.

Advantages of 5-Axis Machining at SmarterMake

Enhanced Precision and Detail : SmarterMake's 5-axis machining ensures superior precision and intricate detail, achieving tight tolerances and complex geometries with exceptional accuracy.

Reduced Setup Time : By machining multiple sides of a part in a single setup, SmarterMake’s 5-axis technology minimizes setup time and reduces the need for repositioning, enhancing overall efficiency.

Complex Geometry Capability : SmarterMake’s advanced 5-axis machines handle complex shapes and undercuts that are difficult to achieve with traditional 3-axis machining, making them ideal for intricate designs.

Increased Productivity : The ability to machine complex parts in fewer setups speeds up production times and improves throughput, allowing SmarterMake to deliver faster turnaround times for your projects.

Improved Material Removal : SmarterMake's 5-Axis machining can employ more efficient tool paths, leading to faster material removal rates and shorter production times.

Optimized Surface Finish : The capability to access hard-to-reach areas and maintain consistent tool contact with the workpiece results in better surface finishes.

How does 5-Axis Machining Work

5-axis machining uses simultaneous movement along five axes—three linear (X, Y, Z) and two rotational (A, B)—to precisely machine complex geometries and intricate details. This approach reduces setup time, enhances precision, and improves surface finish, making it ideal for high-tolerance and detailed components.